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The 2018 CA501 Standard product catalog is now available! We’ve added more than 400 new ratings spanning a variety of product families, building on our industry leading product breadth. Included in this version are integrated bookmarks for easy navigation through our digital CA501, as well as direct links to product data on baldor.abb.com.
A Control Design reader writes: I work at an OEM that makes process skids for wastewater treatment and custom agricultural-related machines and equipment. It seems like we have a huge number of suppliers, which affects both design and procurement with too much time spent specifying parts, too many purchase orders and too much time chasing delivery time. We either need to limit the suppliers or find an easier way to specify, order and receive parts. Are there online tools, online stores or portals where the design and purchasing departments can go to select parts and configure systems? I'm looking for a way to automatically generate a parts list or have quick access to standard, fast lead time control components. What are my options for both new, upgrade and spare parts projects?
Food safety compliance demands equipment that can face the challenges of the food and beverage industry. Food safety violations are on the rise, costing companies thousands, if not millions, to resolve; all while posing a health risk to the public and damaging the company’s reputation. This means that all food processing equipment should be designed, used, and maintained with food safety principals in mind. Yet, many products fail prematurely due to corrosion and/or grease washout from the high pressure, caustic washdowns common in achieving the increasingly stringent cleanliness standards.
The last big piece of the multibillion-dollar system built after Hurricane Katrina to protect the New Orleans area from flooding during a hurricane or other severe storm is in place, officials said Thursday, marking the end of construction on a set of enormous pumps that will empty the city's three main drainage canals into Lake Pontchartrain. The three pumping stations, designed to push water out of the 17th Street, Orleans and London Avenue canals during severe storms, form one of the most state-of-the-art flood protection systems in the world. Working together, they can move enough water to fill the Mercedes-Benz Superdome in about an hour and a half.
ABB has been selected to supply its Terra HP charging stations as part of the biggest electric vehicle infrastructure project to date in the United States. The chargers, which can refresh even the largest electric vehicle battery in under 15 minutes, were selected for deployment by Electrify America, which plans to place hundreds of charging stations within and around 17 metropolitan areas and along multiple nationwide highway corridors.
A Dodge Controlled Start Transmission drive delivers increased conveyor reliability and reduced maintenance at one of India’s largest iron ore mines. Reliability was the priority during a 2013 upgrade at Tata Steel’s Noamundi Iron Mine (NIM) in the Eastern Indian state of Jharkhand. This meant replacing an aging gearbox on their longest conveyor. The mine became the first in India to install a Dodge Controlled Start Transmission (CST) drive. Now, after five years of trouble-free performance they are ready to install three more units.

Company News

The 2018 CA501 Standard product catalog is now available! We’ve added more than 400 new ratings spanning a variety of product families, building on our industry leading product breadth. Included in this version are integrated bookmarks for easy navigation through our digital CA501, as well as direct links to product data on baldor.abb.com.
The last big piece of the multibillion-dollar system built after Hurricane Katrina to protect the New Orleans area from flooding during a hurricane or other severe storm is in place, officials said Thursday, marking the end of construction on a set of enormous pumps that will empty the city's three main drainage canals into Lake Pontchartrain. The three pumping stations, designed to push water out of the 17th Street, Orleans and London Avenue canals during severe storms, form one of the most state-of-the-art flood protection systems in the world. Working together, they can move enough water to fill the Mercedes-Benz Superdome in about an hour and a half.
ABB has been selected to supply its Terra HP charging stations as part of the biggest electric vehicle infrastructure project to date in the United States. The chargers, which can refresh even the largest electric vehicle battery in under 15 minutes, were selected for deployment by Electrify America, which plans to place hundreds of charging stations within and around 17 metropolitan areas and along multiple nationwide highway corridors.
A Dodge Controlled Start Transmission drive delivers increased conveyor reliability and reduced maintenance at one of India’s largest iron ore mines. Reliability was the priority during a 2013 upgrade at Tata Steel’s Noamundi Iron Mine (NIM) in the Eastern Indian state of Jharkhand. This meant replacing an aging gearbox on their longest conveyor. The mine became the first in India to install a Dodge Controlled Start Transmission (CST) drive. Now, after five years of trouble-free performance they are ready to install three more units.
There are two things worth noting on how technology is changing motors. "One is the Internet of Things (IoT) trend," says Michael Offik, PE, director of packaged solutions at ABB. "The motors can be inexpensively monitored. The other is the continued push for power density and efficiency. When talking motors, that means you move from induction to something that uses permanent magnets to reduce losses."
ABB is exhibiting at the largest global event for the oil and gas sector. The Offshore Technology Conference is where the world's energy professionals meet to exchange ideas and opinions to advance scientific and technical knowledge for offshore resources and environmental matters. It boasts more than 500,000 sq. ft of exhibit space, 70,000+ industry professionals, 2,000+ leading exhibitors, 300+ journalists, and over 100 speakers from around the world.

Industry News

A Control Design reader writes: I work at an OEM that makes process skids for wastewater treatment and custom agricultural-related machines and equipment. It seems like we have a huge number of suppliers, which affects both design and procurement with too much time spent specifying parts, too many purchase orders and too much time chasing delivery time. We either need to limit the suppliers or find an easier way to specify, order and receive parts. Are there online tools, online stores or portals where the design and purchasing departments can go to select parts and configure systems? I'm looking for a way to automatically generate a parts list or have quick access to standard, fast lead time control components. What are my options for both new, upgrade and spare parts projects?
Powering production in food plants is not as simple as throwing a switch. Peak-time charges, outages, surges and other factors can complicate calculations of cost and reliability and require solutions that go beyond standardizing on premium motors. The good news is that OEMs are delivering solutions on multiple fronts, from systems approaches to power delivery and servo options to sanitary design improvements and smart motors.
In ways big and small, food manufacturing is tapping into the promise and potential of internet-based tools and applications that address some of the most nettlesome problems in plant operations. At least two makers of AC induction motors are introducing moderately priced sensors for monitoring temperature, current and vibration, a capability reserved in years past for large machinery that would have catastrophic consequences if they went down. One of these condition-monitoring tools, the ABB Smart Sensor, soon will be able to continuously relay data to the cloud for analysis and reporting of maintenance alerts.
Greenville-Anderson-Mauldin takes second place due to strong growth in manufacturing employment over the past few years. From 2010 – 2015, the number of manufacturing jobs in the area grew by 37.8%, a figure beaten by only 5% of metro areas in our study. The growth in jobs is accompanied by growing incomes. From 2014 to 2015 the average income for a manufacturing worker here grew by 14.7%. That’s the 13th-fastest rate.
Element material selection is a critical component in the design process for any elastomeric coupling. This is no different for axially split tire elements. Some manufacturers use a high-load-capacity polyurethane bonded to metal clamp rings. At first glance, this material would appear to be a wise choice; polyurethane is a very strong material, and the primary function of a coupling is to transmit torque.
In all aspects of business, having dependable equipment is crucial to ensuring optimal performance and profitability. This couldn’t be truer in the feed and grain industry where time and productivity is of the essence. However, the conditions to which electric motors are exposed to in this environment are very different from typical electric motor applications like warehouses or manufacturing facilities.

New Products

Food safety compliance demands equipment that can face the challenges of the food and beverage industry. Food safety violations are on the rise, costing companies thousands, if not millions, to resolve; all while posing a health risk to the public and damaging the company’s reputation. This means that all food processing equipment should be designed, used, and maintained with food safety principals in mind. Yet, many products fail prematurely due to corrosion and/or grease washout from the high pressure, caustic washdowns common in achieving the increasingly stringent cleanliness standards.
We are proud to announce the next generation food safe, stainless steel motor platform for extreme environments within the food and beverage industry. Baldor-Reliance Food Safe motors, designed with smooth contours and advanced sealing, exceed IP69K for water, to maximize motor life in high pressure, sanitary cleaning environments.
The Dodge Hydraulic ISAF (HISAF) mounted spherical roller bearing features a patented built-in hydraulic mounting system that makes this bearing simple to mount and dismount. Hydraulic pressure replaces physical labor, creating a safer and more accurate installation. The ease and precision of installation means less time is spent installing and removing the HISAF, reducing downtime on the equipment and labor costs associated with replacing bearings. Built to the same critical mounting dimensions as the industry standard SAF and SDAF, HISAF is a drop in interchange to existing equipment.
The Quantis product family, a full line of modular gear drives, has expanded to offer four and five stages of gear reduction for all three types of gear arrangements; in-line helical (ILH), offset parallel (MSM) and right angle helical bevel (RHB). Quantis reducers and gearmotors can now be configured in ratios over 7500:1 with an output torque range up to 14,000 Nm, making the new output speed range 20-times greater than before.
We're pleased to announce the expansion of the Raptor tire coupling product line, designed to deliver up to 5.9x longer coupling life, to include sizes E100, E120 and E140, with a maximum torque rating of 340,340 in-lb. The Raptor coupling utilizes patented WingLock™ technology, an optimized elastomeric element designed to provide longer driven equipment life and increased reliability. This technology increases surface area at the most critical regions of the element, resulting in higher bond strength, improved fatigue resistance, and significantly longer coupling life than competitive urethane designs.
Fire Pump motors are for use on fire pumps installed per NFPA-20. All motors meet UL requirements (File # E481231) in open drip proof enclosures designed for relatively clean and dry environments. Foot mounted motors are available from stock in ratings of 10-300 Horsepower and close coupled pump designs are available from stock in rating of 10-100 Horsepower. For custom designs please contact your local Baldor•Reliance sales representative.

Awards Recognition

Tennessee Occupational Health and Safety Administration (TOSHA) officials traveled to Rogersville on Tuesday, March 20, to present the Governor’s Award of Excellence for Workplace Safety and Health to the ABB Rogersville Ball Bearing Plant.
We've now tabulated the Readers' Choice Awards 26 times, for more than a quarter century, and we're starting to see it as an institution—more than a habit, at least a tradition, and we think, a trusted repository of valuable information for process automation professionals who want to know which companies offer the best technology, according to their peers.
Eighteen South Carolina businesses have been recognized by the SC Department of Labor, Licensing and Regulation's Division of Labor for their commitment to safety. The Division of Labor's Safety Awards Program is open to all South Carolina Employers.
For the 17th straight year, Control Design Magazine has conducted an unaided ballot of their subscribers; more than 18,000 individuals who have buying influence or authority were invited to cast their votes. The ballot was created by these same people, asking them to rank their go-to sources for products and services in machine automation. For the 15th year in a row, readers selected Baldor•Reliance motors as the top choice in the Industrial Electric Motor category.
At a recent industry affairs conference held in Zurich, Switzerland, Baldor Electric Company’s Senior Director of Industry Affairs, John Malinowski, was recognized with the MS’16 Award “for his personal engagement to make IE3 premium efficiency motors the global market standard”.
The Bearing Manufacturer Excellence of Innovation in Product Design Award recognizes companies for innovation and excellence in product design or technology. BSA distributor members reviewed and ranked manufacturer innovation submissions. Among the abundance of innovative product designs submitted, three submissions were chosen to be recognized for their outstanding service to the end use customer.
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April 13, 2018 in Company
Michael Lombardo
April 13, 2018 in Company

About a year ago, we announced BookNook’s first fundraising round . A group of dual-bottom line investors, led by Reach Capital, bet on a company with a very rough alpha product, a handful of pilot schools, and a vision that technology could be used to make engaged, collaborative learning happen for small groups of students.

Ten months later, we are thrilled to announce the completion of our seed fundraising with an additional infusion of $2 million , jointly led by Better Ventures and the Urban Innovation Fund that included new funding from our existing VC investors and new investors Kapor Capital, Redhouse Education, and Edovate Capital.

Early stage startups are in many ways thought experiments—you set out to test a set of hypotheses about how your technology can help people and expect to learn a lot along the way. If you’re doing things right, you spend a lot of time listening, keeping an open mind, and embracing your failures when you hear about what isn’t working.

So what did we learn in the past year? And what are we doing about it?

What we hoped to prove: Our biggest bet—and what makes us different from everyone else in the digital reading space—is our focus on small groups as the unit of instruction. Along with our advisor David Pearson, we believe that something special happens when students work together in groups of 4 or fewer— Fisherman Beanie In Grey Chenille Grey Asos akDdFj
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What we got right: Data from our first school year and summer pilot have shown that small groups work. According to schools’ own assessment data, BookNook students made major improvement in reading skills over the school year . Our summer pilot showed that during a time when students usually slide backwards, Stylish Tie Clip Trendhim N4UMUW
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What we got wrong: We made the groups too small! One of the biggest pieces of feedback we have gotten is that even though BookNook is scaffolded enough to be used by both teachers and non-teachers, our partners just don’t have enough grownups on site to staff a 1:4 ratio for large numbers of students.

What comes next: While we are sticking to conviction (and the research) that < 5 is the optimal group size, starting in the fall we will offer a new functionality that supports up to 1:20+ adult to student ratios. Teachers and instructional leaders will be able to break a classroom or large group of students into smaller autonomous subgroups who will lead themselves through rigorous reading activities.

There are two main categories for methods of downscaling. The first is “dynamical downscaling”. This is essentially running models that are similar to GCMs, but for specific regions. Because these Regional Climate Models (RCMs) cover a smaller area, they can have higher resolution than GCMs and still run in a reasonable time. That said, notes Dr Dann Mitchell , a lecturer in the School of Geographical Sciences at the University of Bristol , RCMs may be slower than their global counterparts:

“An RCM with 25km grid cells covering Europe would take around 5-10 times longer to run than a GCM at ~150 km resolution.”

The UK Climate Projections 2009 ( UKCP09 ), for example, is a set of climate projections specifically for the UK, produced from a regional climate model – the Met Office Hadley Centre’s Neneh woodenhandle clutch bag Roksanda Ilincic YREsN
.

HadRM3 uses grid cells of 25km by 25km, thus dividing the UK up into 440 squares. This was an improvement over UKCP09’s predecessor (“ UKCIP02 ”), which produced projections at a spatial resolution of 50km. The map below shows how the greater detail that the 25km grid (six maps to the right) affords than the 50km grid (two maps on far left),

RCMs such as HadRM3 can add a better – though still limited – representation of local factors , such as the influence of lakes, mountain ranges and a sea breeze.

Comparison of changes in seasonal average temperature, winter (top) and summer (bottom), by the 2080s under High Emissions scenarios, from UKCIP02 (far left panels) and as projected for UKCP09 at three probability levels (10, 50 and 90%). Darker red shading shows larger amounts of warming. © UK Climate Projections 2009

Despite RCMs being limited to a specific area, they still need to factor in the wider climate that influences it. Scientists do this by feeding in information from GCMs or observations. Taylor explains how this applies to his research in the Caribbean:

“For dynamical downscaling, you first have to define the domain that you are going to run the model over – in our case, we define a kind of Caribbean/intra-Americas domain – so we limit the modelling to that domain. But, of course, you feed into the boundaries of that domain the output of the large-scale models, so it’s the larger scale model information that drives then the finer-scale model. And that’s the dynamical downscaling – you’re essentially doing the modelling at a finer scale, but over a limited domain, fed in with information at the boundaries.”

It is also possible to “nest”, or embed, RCMs within a GCM, which means scientists can run more than one model at the same time and get multiple levels of output simultaneously.

The second main category of downscaling is “statistical downscaling”. This involves using observed data to establish a statistical relationship between the global and local climate. Using this relationship, scientists then derive local changes based on the large scale projections coming from GCMs or observations.

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